Barudan Embroidery Machine Comprehensive Guide to Embroidery Machine

1. Why Does My Barudan Embroidery Machine Thread Keep Breaking?

There are many causes why Barudan embroidery machines' thread keeps breaking. Experiencing a frequent thread breaks on the Barudan embroidery machine which maybe stemmed by improper threading, needle issue, bobbin threading, tension setting, burrs, and picker which can cause thread breaks. Here is the most common cause embroidery thread might break and how to prevent it.

1.1 Main causes of Barudan Embroidery Machine Thread Keep Breaking

1.1.1 Improper Threading

Improper Threading Improper threading is always making the embroidery machine thread incorrectly. People often forget to use the treads via the thread break sensor wheel, which can be misleading readings.it is an important idea to trace periodically your sewing threads' path from cone to garment Barudan Multi-Head Machines

 

1.1.2 Bobbin Treading

Make sure you have bobbin threading the right way and make sure that the bobbin itself is wound the right way. For instance, as the thread on the bobbin is unwounded the bobbin would rotate clockwise while you are looking at it. But if you are getting multiple thread breaks across all your embroidery threads in a single machine, check your bobbins.

 

1.1.3 Needle Issues

The defect within the needle can cause tread breaks in the first place, remind to change the needle when it is getting older or if it is gets bent. Moreover, when you substituting the needle make sure that it’s positioning accurately and usually recommended to have quality needles. For the high performance of needle, it is very important to use high-quality organ needles which is designed for embroidery machines, for instances, innovation of Barudan machine embroidery. When it’s Bering to perform precise and flawless embroidery stitches, which needles is not only enhancing the whole achievements of the machine but also secure the longevity of your embroidery project.

1.1.4 Quality of Thread

A poor-quality thread product drive unit can be exposed to breaking, therefore quick reference guide to invest for very high-quality thread work, for instance, Robison Anton’s super bright polyester thread. If you want to use 100% polyester thread frequently keep thread out of direct sunlight and high heat areas.

 

1.1.5 Tension Setting

You should make sure that the embroidery machine tension setting is correct. If more tension causes the thread to break, it might be too tight; so you should manage and adjust your tension frequently.

1.1.6 Burrs

Needle breaking mainly causes burrs which are frequently located just nearby the needle plate. If the thread breaks caused minor imperfections, it may easily cause break. This implies that such burrs typically occur just around the needle plate frequently resulting from needle breaking.

 

1.1.7 Picker

A picker is a little metal arm by the bobbin which control the length of the tails can be adjusted. If it is adjusted out too distance, you would have frequently pop-outs and a thread break where the thread pops out of the eye of the needles.

1.2 Additional causes of thread breaks

1.2.1 Too fast machine speed

If Barudan embroidery machine tools use high machine speed can be causing thread breaks

1.2.2 Wrong depth of needle

Wrong depth needle disrupts thread flow.

1.2.3 Inappropriate hooping

Both loose and tight hooping are harmful to needles and threads hence breaks

1.2.4 Rough/abrasive backing

Poor quality backing leads to friction thus breaking thread

1.2.5 Stitch on backing

Improper storage, high heat and humidity degrade adhesive leading to broken threads.

1.2.6 No backing or wrong backing being used

Lack of fabric support causes thread breaks due to no backing

1.2.7 Heavy bobbin thread

Thread imbalance due to heavy bobbin threads

1.2.8 Poor digitizing

Errors or overly complex patterns in digitizing can strain the machine and cause thread breaks

1.2.9 Machine timing is off

Incorrect machine timing can cause skipped stiches or thread breaks.

1.2.10 Thread Path

The burrs or snitch on the thread path that can cause the thread to break.

1.2.11 Digitizing

The poor digitizing, which is too many stiches in too many directions and too close together can cause consistent thread breaks.

1.2.12 Presser foot

Is the nicked or burred presser can cause thread to break. Hooping is in correct hooping or hoop vibration also can cause a thread to break. Backing is incorrect or no backing can cause a thread break.

2. How to Adjust the Tension on The Barudan Embroidery Machine?

When adjusting the tension on the Barudan embroidery machine first tighten your tension which means when you stitch on the top looks “loopy” or very loose, turn the tension Knobs clockwise. For loosen when the thread is puckering the fabric or the bobbin thread is being pulled to the top side, turn the tension counterclockwise. Most of the time the adjustment is undertaken with the upper and central tensioners. So, the general rule is what you do to the upper, you should do to the center, and you need to balance the two, in which typically the lower tensioner cannot used to unless for very fine adjustments.in this way the tension wheel on this tensioner must be always spin during sewing.

2.1 For some machines that have 9 needles or less

There are three tensioners of thread such as the supper, the lower, and the (rotary) tensioner. The overall rule is what you do to the upper, you should do the center, and the lower you should want to balance all three tensioners. Always remember that the lower tension wheel should always spin during sewing.

2.2 For the machine with15 needles

There are two tensioners for the top threads such as the upper and the lower(rotary) tensioners. As the general rule, so that what you to do the upper, you should do the lower tensioner as you want to balance the two Barudan single head embroidery machine with 15 needles

2.3 How to adjust tension on a barudan12-needle embroidery machine.

One of the most critical aspects of maintaining Barudan embroidery machine is ensuring the thread tension is correctly adjusted. Step by step guide of Barudan 12-needle embroidery is help you to adjust the tension for optimal performance such as turn of the machine, identify the tension knobs, check current tension settings, test stitch on sample fabric, adjust top thread tension, and adjust bobbin tension.

2.4 Adjusting Thread Tension and Bobbin Tension

2.4.1 The Upper Thread Tensioning

The exact thread tensioning is substantially achieving trouble free and quality embroidery because frequently the thread breaks are caused due to poor tensioning. The looping of the upper thread or bobbin threads appearing on the top of your design are other implications of improper tensioning. When your thread is too loose, it will begin looping, too tight the bobbin thread will begin to appear on the top and it may begin to experience continuous thread break, wasting time and money.

2.4.2 Bobbin Tension

The proper bobbin tension is significantly good for embroidery. In this way if the tension is too tight, then unwanted bobbin thread might start to appear on the top of the garment and it might begin to experience thread breaks which may waste time and money.

3. Is Barudan a Good Embroidery Machine?

Barudan embroidery machine has been constructed as the best machine and the most reliable embroidery machine in the embroidery industry. Whereby their quality, reliability, and user-friendly features enable them a preferable asset in any the embroidery setup. What makes Barudan embroidery machine popular among another machine: -

3.1 Quality and reliability

Barudan embroidery machine built exceptional quality. The precision of engendering ensures consistent stitch quality which is crucial for production of professional graded embroidery.

3.2 User friendly features

One of the most important aspects of Barudan embroidery machine is the user-friendly interface.

3.3 Versatility and performance

Barudan embroidery machines are versatile, which is ability of handling a wide variety of fabrics and thread types which allow for creativity and innovations in your design.

3.4 Support and maintenance

Barudan embroidery machine provides excellent training resources and is responsible for technical support team to help any technical problem with machine.

3.5 Investment worth

Barudan embroidery machines have a brand reputation in the embroidery industry and produce the best quality as well as durable machine with advanced features and customization options.

 

3.6 Other Reasons why Barudan Embroidery Machine chosen

3.6.1 Reputation

Barudan constructs along-lasting machine in the industry with over fifty-five years’ experience.

3.6.2 Superior strength Pantograph

Superior strength pantograph supplies the substantial torsional stability of all kinds of products, which Barbudan’s pantograph brought the maximum level of registration and machine reliability.

3.6.3 Barudan “Designed” electronics

All machines are designed All machines are designed for electronic embroidery.

3.6.4 Power failure back up

The Barbudan machine features which design to the recovery system which up at the interrupted stich even if the pantograph is moved when the power off.

4. Is the Barudan the Best Embroidery Machine?

4.1 Comparison of Barudan embroidery with other popular machines

Barudan machines are one of the most known for their high-quality performance, durability and precision. When we compared to the different machine brands with different factors such as -high quality performance which enable the features to use and support. Barudan machines are the most common type of industrial graded, and it is suitable for high value production. But also, Tajima, Happy Japan, and SWF are among the leading brands in the embroidery industry.

4.1.1 Tajima

Tajima is well known brands for their reliability, high quality stitching and advanced technology.

4.1.2 Happy Japan

Happy Japan is offering users friendly embroidery machines which is suitable for both small business and large industries.

4.1.3 SWF

SWF is a Korean brand known for producing versatile and innovative embroidery machine with the efficiency and flexibility key features. In general, choosing the best embroidery machine depends on your specific needs and capacity of purchase or budget. If you prioritize stich quality and durability and are willing to invest more, Barudan is a good choice whereas if you are looking for a balance of advanced features and high-quality Tajima is strong enough. For those who starting out new business and have limited budgets Happy Japan offer user- friendly and adorable options. SWF gives a good mix of innovation and competitive pricing, suitable for versatile machines.

4.2 Customer review of Barudan on T-SHIRT Forum

Barudan targeted by industrial users and businesses with high quality precision and high-quality embroidery solution requirements.

• Pros:

Fast stitching and easy between cap and flat Easly operating system Less noisy

• Cons: -

Some of lubricating spots are difficult to address Speed tracing is not adjustable Operating system is easy but less flexible

5. What Does D03 Mean on a Barudan Embroidery Machine?

D03 is needle bar lock and make sure the needle bar locked in.

5.1 Common Error Codes and Solution for Embroidery Machines

5.2 XS/XY Error message

Xs/xy error message is the problem of machine disconnected from various connection tools (see error D05 for possible binds, D03 color change lock, turn off machine and rotate sewing head by hand).

6. Who Makes Barudan Embroidery Machines?

Barudan embroidery machine are made by Barudan CO., LTD, a Japanese company. These company committed to have high quality embroidery machine manufacturer and innovation has made it one of known in the embroidery machine market, and it also played pivotal role in regulating the embroidery industry, as their cutting-edge technology and achievements made them the go-to high attraction for businesses looking to create intricate designs with accurate precision and efficiency.

7. What Format Does Barudan Embroidery Machine Use?

Barudan embroidery primarily uses the “U” format for embroidery designs. “U” format specifically used for Barudan embroidery machines which represents universal format used by company that signifies the sequences of numbers that correspond to different version and variation of the format. In addition to “U” format Barudan embroidery machine compatible with various other embroidery formats. On the other hand, DST, EXP, PES and HUS are most widely used embroidery file formats in the embroidery industry. The country such as Solomon Islands, Northern Mariana Islands, South Sandwich Islands, Afghanistan Aland islands, British Virgin Islands, Tunisia turkey Turkmenistan, United Kingdom, Pakistan, Paraguay, Zimbabwe, Georgia and Central African Republic are frequently using the most common format of Barudan embroidery machines include.

8. Magnetic embroidery hoops compatible with Barudan embroidery machine

Magnetichoop.com provides high quality and durable magnetic embroidery hoops with high performance and cost effectiveness which fits with all embroidery machines brands in the world. To find out more information about magnetic hoop production and to choose to right embroidery hoop size, explore our website to purchase the high-quality product and Sewtalent for your company. Magnetic embroidery hoops compatible with Barudan embroidery machine 

Order from us at www.magnetichoop.com. We would appreciate it if you shared with your family members, friends, and others who are equally passionate about embroidery as you and us.

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